PVC Co-extruded Foam Sheet

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Description

KINGSTAR PVC co-extruded foam sheet are using the co-extrusion process,making it like sandwich panel.The core of the panel is tight and evenly cell foam PVC and 2 sides skins are rigid non-foam PVC.This particular process makes the panel unique performance, provides a hard surface for both thin sheets and thick board. Making it become the good choice for the demanding outdoor, architectural, and industrial applications.

Product Range

Product KS-PVC Co-extruded Foam Sheet
Kind PVC Foam Sheet
Size 2440*1220mm; 3050*1560mm; 3050*2050mm
Thickness 3-30mm
Density Core:0.45-0.9g/cm³, Surface:1.2g/cm³
Structure Rigid PVC+Foam PVC+Rigid PVC
Colour White, Black, Grey, Blue, Red, Yellow, Green
Surface High Glossy, Rigid
All dimensions specified are standard dimensions. Other sizes and colours can be customized.

Key Features

  • Solid PVC surface skin
  • High-gloss & non-porous finish
  • Extreme impact resistance
  • Superior weather and UV resistance
  • Excellent chemical resistance
  • Easy to clean and maintain
  • Moisture resistant and impermeable
  • Sound and vibration absorbent

 Difference between Celuka and Co-extruded

Feature Co-extruded Foam Board Celuka Foam Board
Manufacturing Process Multi-layer extrusion (solid outer skin + foam core) Controlled expansion (microcellular foam with smooth, hard outer surface)
Surface Smooth and high glossy Smooth with matte look
Strength Strong impact resistance Sturdy but with better toughness

Specifications

When selecting materials for critical projects, reliable specifications are the foundation of every sound decision. We understand that each technical parameter directly impacts your requirements for performance, cost efficiency, and project success.

Typical Properties
Thickness Units Values
mm 3mm-20mm
Characteristic Foam PVC Sheet Values
Base Polymer Polyvinyl Chloride PVC
Form Semi-Finished Sheet Product
Physical Properties
Density g/ 0.5 - 0.8
Hardness Shore-D 25
Smell   Odourless
Water absorption % 0.1
Water Solubility   Insoluble
Mechanical Properties
Tensile strength at yield MPa >13
Elongation at break % < 20
Modulus of Elasticity Mpa 900-1500
Flexural Strength Mpa 32
Bending Strength Mpa > 16
Shore Hardness   80
Screw Holding N 1100
Impact Resistance (CHARPY) 15kj/ 15
Impact Resistance(1Z0D) 15kj/ 9
THERMAL Properties
Vicat Softening temperature °c >72
Heat Deflection Temperature @ 1.8MPa °c 58
Coefficient of linear expansion Mm/m °c 0.068
Thermal conductivity W/mK 0.06
Service Temperature °c -20 to 60
ELECTRICAL Properties
Surface Resistivity @60 Hz Ω 1 x 1014
Volume Resistivity, 50% RH Ωcm 1 x 1015
Dielectric Constant @1MHz   2.4
Dielectric strength. 1/8 th. kv 90
* The values are a list of typical results by testing large numbers of specimens. Additional processing can influence the properties, so we recommend caution must be adhered towhen applied to the finished products.

Physical properties of plastic sheeting are represented as ‘Typical’. Information contained herein is considered accurate to the best of our knowledge. It is offered for your consideration and investigation, and is not to be construed as representation or warranty expressed or implied. Our warranties are limited to those expressly stated in formal contracts or in conditions of sale on our invoices and order acceptances. No information herein shall be construed as an offer of indemnity for infringement or as a recommendation to use the products in such a manner as to infringe any patent, domestic or foreign. The ‘Typical’ properties of our plastic sheet cannot be automatically used when engineering finished components, and the fabricator or end user is responsible for insuring the suitability of our products for their specific application or end use!

Application

Introducing PVC Co-extruded Foam Sheet – a versatile and high-performance engineered material designed to meet the demands of modern fabrication and design applications.

Featuring a solid, homogeneous surface layer fused to a lightweight yet rigid foam core through an advanced co-extrusion process, this sheet offers exceptional flatness, impact resistance, and dimensional stability. It provides a perfectly smooth, non-porous substrate ready for direct lamination, painting, or digital printing, making it ideal for high-quality visual displays, signage, interior décor, furniture components, and exhibition builds.

With excellent machinability, weather resistance, and durability, PVC Co-extruded Foam Sheet enables creative freedom and reliable performance across diverse industries.

Discover the strength, versatility, and superior finish of a material engineered for precision and longevity.

Frequently Asked Questions

The core difference in their manufacturing is that solid rigid PVC is extruded as a dense solid, think of it like a solid block of plastic. Foamed PVC board is extruded with a foaming agent to create a closed-cell, cellular core structure. It can be 50-70% lighter than solid PVC of the same size, making it much easier to handle and install.

You can choice cutting, drilling, bending, thermoforming, bonding, joining and others processing methods to process PVC co-extruded foam board. Almost all processing methods that can be done on wood can also be done on PVC co-extruded foam board.

Cutting - Avoid dull tools. Coarse blades will chip and tear the solid outer skin, leaving a rough, porous foam edge exposed. Fine teeth provide a clean, splinter-free cut.

Gluing & Joining - Lightly sand the glossy skin surface for better adhesion. Then, use a high-quality PUR hot-melt adhesive.

Edge Finishing - Use thin, flexible PVC strips with hot-melt adhesive to make edge banding. This effectively conceals the exposed foam edge, creating a flawless and aesthetically pleasing finish.

Printing - Use PVC-compatible primers for paints.

PVC foam board has fire class B1 and a maximum operating temperature of up to 60 degrees Celsius.

Panel Surface: smooth and flat, no obvious mechanical texture, no color difference on the surface, no stain on the surface, no obvious pits, no needle holes, no thick holes, no cracks.

Side edge: smooth incision, fine pores, no needle holes, no thick holes, no terrible powder loss, no bee holes.

Thickness measurement: when the caliper is placed on the surface, the contact is close and seamless. The thickness of the left and right sides is even.

Weight algorithm: weight (g) = length x width x thickness (cm) x density,

Density algorithm: density = weight (g)/length x width x thickness (cm).

The standard size of PVC co-extruded foam board is 2,440 x 1,220mm, 3,050 x 1,560mm and 3,050 x 2,050mm. The thickness range is 3-20mm, and the density range is 0.45-0.9g/cm.

The best thickness depends on your application.

3-5mm -- For indoor signage.

5-8mm -- For outdoor signage.

5-10mm -- For wall cladding and false ceilings.

8-15mm -- For furniture and cabinets

10-20mm+ -- For industrial use, truck linings/machine guards.

Service & Support

We will reply in 24 hours as soon as possible.

Ordering & Payment

Yes, of course. We can provide free samples. If we have the inventory available, we will send it out as soon as it is confirmed.

MOQ is about 200PCS. If we have stock and you do not require customized products, the MOQ can be less.

The payment term is 30% T/T in advance and the balance 70% T/T before delivery. LC at sight also can be accepted.

Delivery

For standard items, our general production lead time is approximately 20-25 working days after we receive your confirmed order and deposit.

We can support PE bags, cartons or pallet packaging. We will adjust the package solutions to meet the container loading plan and our customer’s requests.

Colored PVC Co-extruded Foam Board

Talk to our team

Require Instant Support for Your Specific Needs? Please Send Us a Message!

The expanded PVC foam board supplied by Kingstar adopts new technology and new formula to make the product have good flexibility, available thickness from 1mm to 30mm with density 0.4~0.9g/㎤ that can be suited for all purpose. Our premium quality PVC foam board is popular in the Middle East, US and European markets. Over the past years, our products have exported to 70 countries and bring a lot of good reputation to us. Our technical inspectors do fully inspection for each shipment by a qualified standard to ensure the product quality and affirm the loading safety.

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